Sealed System Processing/Filling

datafill coolant gif GOOD

Individual Fill System - Coolant Fill

datafill coolant gif GOOD

Individual Fill System - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

Vehicle sealed system processing is applicable to A/C, Coolant, Brake, Power Steering, Clutch systems and more.  Ensuring the systems integrity before the vehicle is filled with fluid and started up identifies leaks within the systems causing less downtime, spill cleanups, and ultimately warranty claims. These machines can be configured for cars, trucks, heavy machinery, agricultural equipment, and EV’s or hybrids.

When coupled with our Dataserv software suite the user has a powerful tool for traceability, quality assurance, process control and access to production data as well as a user friendly HMI to observe the process.

Custom designed and built around industrial components these machines are ready for the harsh environment of a manfufacturing facility while also being capable of a repeatable process and long service life.  They are available as stop stations, mobile systems, or with overhead carriers to follow the vehicle on a moving assembly line.

 

Standard Single Fill Machines
Configuration and Upgrade Options

Standard Single Fill Machines

SEALED SYSTEM SINGLE FILLS:
  • A/C Refrigerant
    • Leak test, Evacuate, PAG Oil Fill, Refrigerant Fill (R-134A, R-1234YF and other HFO and HFC refrigerant blends compatible)

Note: A2L Refrigerants require further investigation into local codes and ordinances.

  • Coolant
    • Leak test, Evacuate, Fluid fill, Level adjust
  • Brake Fluid
    • Leak test, Evacuate, Fluid fill, Level adjust
  • Power Steering Fluid
    • Leak test, Evacuate, Fluid fill, Level adjust
  • Clutch Fluid
    • Leak test, Evacuate, Fluid fill, Level adjust
STANDARD FEATURES:
  • Configurable for Pressure or Volume fill
  • Stainless Steel Flowmeter for accurate volume reading
  • Custom tooling to meet process needs
  • Dripless, internal or external sealing, auto clamp/unclamp pneumatic tooling
  • Vacuum pumps for fluid processing and system evacuation
  • Separate line and vacuumpump for scavenging fluid to adjust level and eliminate tool drips
  • Ergonic start/stop buttons on tooling for operator interaction
  • Meets UL 508A Standards
  • NFPA 70 E Arc Flash compliance
  • Industrial rated components and design
  • Allen Bradley PLC
  • Red, amber, and green status light indicator(s)
  • User-friendly Allen-Bradley HMI screen
  • Service Mode screen for maintenance and troubleshooting
  • One Year Parts Warranty
  • Powerful Data Acquisition when coupled with Dataserv Software Suite
  • Start-Up supervision, operation and maintenance training

Configuration and Upgrade Options

UPGRADE OPTIONS:
  • Can be combined with other fluids to make a Multi-Fill machine at one station
  • Higher CFM or maintenance friendly dry scroll vacuum pumps
  • Single or multi port reservoir test and fill
  • DataServ 3.0 software for enhanced control and data tracking. Learn the difference here
  • Backup Manual hose reels
  • Fluid dehydration for hygroscopic Fluids
  • Fluid heating to lower viscosity and increase flow
  • Mix Stations with concentration monitoring when fluid is a blend
  • Multi-unit processing capability
    • Simultaneous or sequential processing

 

PHYSICAL CONFIGURATION OPTIONS:
  • Stop station
  • Mobile station for single fills
  • Base station with track mounted, vehicle towed tool console
  • Base station with motorized, VFD, line synchronized, track mounted tool console

 

TOOL PRESENTATION OPTIONS:
  • Simple track mounted tool balancer
  • Swinging boom and tool balancer
  • Automatic, air actuated drop and retract balancers
  • Multi-axis, automatic tool positioning
  • Multi-tool, automatic tool positioning
  • Start/stop/reset push button mounted at tool